Bespoke
Tooling solutions for 100% order-made ，custom container design
We offer containers designed according to your desired shape, design, and function. With XUMIN accumulated experience in container development, we can provide customers with a truly unique packaging solution.
Benefits
The advantages of a XUMIN partnership
With a wide variety of available caps and dispensers, combinations exist to meet any needs.
Xumin packaging offers a wide variety of caps, plugs and dispensers that can be combined with customer’s ideas for bottles and jars. It is possible to reduce mold costs by utilizing these caps and dispensers when designing the custom container. We have caps and dispensers to meet various demands, not only for the shape but also the usage, dosage and functionality.
Xumin packaging vast collection of molds are available for use
By making use of our existing molds, you can speed up the commercialization of custom containers with lower initial cost. For example, you can use our existing preforms to make custom containers with excellent strength and stability with only the development of a blow mold required. In addition, it is also possible to add originality to the product by remodeling certain parts of existing products such as our pumps and replacement refill containers.
Prototyping can be rapidly implemented in response to customers’ needs using digital and other technologies
As the product life cycle is shortened, rapid product development is required. We prepare a prototype by making a 3D image container simulation from the customer’s sketch using digital tools, and can then make a 3D model. Using digital technology to shorten the design period, we are also able to support the customer with a truly thorough process.
Quality control and certifications
All of our manufacturing processes are adhering to the strictest standard.Our QC department does inspection carefully on both appearance and compatibility of the finished products, such as dirty, scratch, sealability, and so on. Our superior quality is highly praised by our customers, and we are dedicated to making goods quality beyond of your expectations.
Value-added Packing service
We can pack the plastic products in different ways as customer request, such as wrapped in bags separately or in a specific quantity, finally put them in the carton. If you would like your plastic containers or closures to be packed in a different way, please feel free to let us know.
Prototype creation
Digital design tools
3D images can be created from the customer’s own product design sketches and color simulation can be performed.
3D printing
From digital data, it is possible to make a 3D model, and also to make a resin mold to trial produce a molded container in order to confirm the shape with a real life image.
Color solytions
Color image booth
Products, models and trial products are colored with an air spray to confirm the product color image.
Color sample selection
A color sample that suits the product image is selected from color plates from previous production, PANTONE plastic plates and so on to produce the color.
Color verification
Colors can be matched based on the customer’s color sample and the product color can be confirmed on the spot with color cups and plates.
Produce
Printed trial product
Silkscreen printing on trial products (including bottles, caps, and tubes) is done to verify the product for final production.
Customization process
Enquiry
We will bring your ideal container to life. We manufacture custom containers that are unique to the customers’ needs. We can meet a wide range of requests such as shape, color, size, graphics as well as sustainable materials, functionality, and quick supply. Whatever your needs, please feel free to contact us.
Meeting
We will discuss the shape, design, contents, material, quantity, supply date, quality, cost, etc. of the desired container according to the customer’s product concept. Depending on your budget, we can also offer custom containers in combination with some of our ready-made products and combinations with our vast range of accessories.
Design image
We will give shape to your ideas and images. We will create product drawings and 3D data from sketches of the customer’s design. It is also possible to prepare drawings from the data provided by the customer. We use digital tools to produce a 3D image to simulate the form of the container, the decoration method, and the combination with accessories. 3D models and design drawings are provided to confirm the final result. For coloring, we can introduce options from a wide range of color samples. For decoration, we will propose various decoration methods to achieve your graphic design using various secondary processing methods. After confirming the details, we will present an estimate of the unit price of the product.
Coloring/secondary processing meeting
We will reproduce the design according to the customer’s requests. If the container will be colored, please present a color sample. We will quickly prepare color plates and cups according to your desired schedule. If printing is required, please submit the design data.
Investigation and final drawing confirmation
The final product drawing and model will be confirmed. After confirming the total product balance including the product form and accessory, the sense of size, and the suitability of secondary processing via 3D simulation, the final detailed design drawing of the product will be approved.
Mold order and production
Together with the approval of the product design drawing, the mold is ordered by the customer. Molding tools will be produced based on the approved drawing. The production period varies depending on the molding method of the container, size, and shape.
Pre-production sample
With trial production, we will produce an actual bottle according to the design image. This is the final confirmation before the final production. Charges may apply for trial production before confirmed orders have been placed.
Verification, sensory evaluation, approval samples
With the pre-production sample, the customer will verify and evaluate the usability of the trial product. After this final confirmation, approval samples are submitted by the customer for Quality Assurance purposes.
Purchase order
The details of the quotation are confirmed and a purchase order is placed.
Final Production
Final production is commenced.
Supply
We will supply the products after they have cleared quality inspection on the appropriate date.
